Product Description
Customized Gear Box
We along with BEFARED S.A. Offers not only reliable, tried and tested design, but also highly specialized application created based on the experience, expectations and suggestions of our customers.
For several years Befared has specialized in the design and manufacture of non-standard application. Drive unit offering high power (more than 320KW) and special gears adopted to meet customer own requirement, have become domains of expertise for the company.
Efficient Power TransmissionWith a planetary gear arrangement and helical gear tooth profile, this gear box achieves up to 98% efficiency. It effortlessly converts the input speed of 1440 RPM into a precise output speed of 25 RPM, delivering reliable power for intensive tasks while minimizing energy loss.
Robust Construction and DurabilityBuilt using precision-machined mild steel and housed in high-quality cast iron, the gear box is designed to withstand challenging conditions. The foot-mounted configuration and oil splash lubrication further enhance its longevity and stability, making it ideal for continuous heavy-duty industrial operations.
Advanced Cooling and ProtectionThe gear box utilizes a natural air cooled system, maintaining optimal operating temperatures from -10C to +60C. With an IP55 protection class, it safeguards its components against dust and water ingress, boosting stability and durability in demanding industrial environments.
Flexibility Through CustomizationEvery aspect of this gear box can be tailored to specific application requirements. Whether you need adjustments in mounting, torque, or operational characteristics, the customization options ensure seamless integration into your industrial process for maximized performance and reliability.
FAQs of Customized Gear Box:
Q: How is the Customized Gear Box installed for industrial applications?
A: The gear box features a foot-mounted design, which simplifies installation on solid bases or frames. This configuration ensures secure and stable operation, making it suitable for heavy-duty settings where reliability is essential.
Q: What materials are used in the manufacturing of this gear box?
A: The primary material used is precision-machined mild steel for the gears and components, housed in durable cast iron. This combination enhances both strength and long-term resistance to wear, especially in harsh working environments.
Q: When should oil splash lubrication be checked or replaced?
A: Oil splash lubrication requires periodic inspections, typically during routine maintenance cycles. Although the system is designed to self-distribute lubrication, oil levels and condition should be assessed every few months to ensure optimal performance and gear protection.
Q: Where can this gear box be applied and what industries benefit most from it?
A: The gear box is designed for heavy-duty industrial environments, including manufacturing, steel plants, mining, and other sectors requiring high torque and precision. Its robust build and efficiency make it ideal for applications where reliable power transmission is critical.
Q: What is the process for customizing this gear box to suit specific requirements?
A: Customization begins with the clients specifications regarding torque, speed, mounting type, or operational preferences. Manufacturers or suppliers then adapt gear arrangements, housing, or cooling features to match the individual needs, ensuring seamless compatibility with existing systems.
Q: How does the natural air cooling method contribute to the gear boxs performance?
A: Natural air cooling maintains safe operating temperatures between -10C to +60C without the need for additional cooling systems. This makes operation more energy-efficient and reduces maintenance complexity, especially in remote or high-temperature industrial locations.
Q: What are the primary benefits of using a planetary gear arrangement with helical gear tooth profiles?
A: Planetary gear arrangements combined with helical tooth profiles offer high torque transmission, smooth operation, and minimal noiseless than 70 dB. This results in enhanced overall efficiency, reliability, and low operational vibration, supporting sensitive heavy-duty processes.